foundry services

SVET LLC provides aluminum alloy casting services using advanced modern technologies. Depending on the requirements for products and the complexity of the casting, various methods and methods of casting can be used. Our company has the technological capabilities to produce castings by casting under low controlled pressure, casting into metal molds (chill casting), as well as casting using molds and cores made from cold hardening mixtures (CHM).

The process of obtaining new types of castings is carried out in several stages:

First stage

First stage

According to the drawings or 3D models of the product provided by the customer, design documentation is developed and a 3D model of the future casting is designed.

Second stage

Second stage

Foundry and technological equipment is manufactured.

Third stage

Third stage

An experimental batch of castings is made and transferred to the customer for machining and testing (if necessary).

After receiving a positive opinion from the customer, the castings go into serial production.

Applied technologies for casting aluminum parts

LLC "SVET" has experience in the manufacture of mold castings in the range from 0.25 kg to 30 kg. and dimensions up to 800 mm.

LLC "SVET" has experience in the manufacture of mold castings in the range from 0.25 kg to 30 kg. and dimensions up to 800 mm.

Dimensions of products manufactured under low controlled pressure are up to 500x500x350 mm.

Rods are used to obtain castings with complex internal surfaces and inserts from CHM..

Rods are used to obtain castings with complex internal surfaces and inserts from CHM.

Dimensions of products manufactured under low controlled pressure are up to 500x500x350 mm.

The specific manufacturing method is determined depending on the required physical mechanical properties and casting complexity.

The specific manufacturing method is determined depending on the required physical mechanical properties and casting complexity.

our technologies

Aluminum die casting

Aluminum die casting

This technology involves the manufacture of high quality castings. A chill mold is a collapsible mold for casting made of heat-resistant steels with a special coating. It is poured with metal, which fills the mold under the action of gravity. After the crystallization of aluminum, the mold is opened and the casting is removed. This technology is used for the production of large batches.

Casting in CHM (cold hardening mixes)

Casting in CHM (cold hardening mixes)

With this method, a special molding sand is used, consisting of a liquid composition and a filler. Solidification takes place in the core box or on the model. This technology is widely used for cases with low requirements for tolerances and surface finish. This technology is suitable for small-scale production.

Low pressure casting

Low pressure casting

It is used to obtain castings with high characteristics in terms of surface quality with minimal allowances for machining. Filling the mold is carried out by supplying liquid aluminum with compressed air. This ensures smooth filling of the mold, purity of the melt and, as a result, very high casting quality.

Cost

The final cost of a casting service depends on many factors: the grade of the alloy used, the geometry of the casting, the complexity of the tooling, and the batch size.

For the manufacture of pattern equipment and aluminum parts, an additional calculation is made.

High-quality casting eliminates additional costs for subsequent processing and saves the customer’s money.

Contacts

The specialists of our company will promptly consider your request and provide an answer on the terms and cost of manufacturing products if you have a set of design documentation or a product sample.

contact
with us

CONTACT US

СВЯЗАТЬСЯ С НАМИ

Связаться с нами